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Contract Powder Coating Services

At RayPaul Coating Inc. we offer contract powder coating services for a wide variety of industries and applications. Our state-of-the-art facility is equipped with the latest fully automated coating machinery. We utilize Nordson and Wagner application equipment, reciprocating gun movers and powder reclaiming capabilities for waste reduction. Substrates are pretreated using our customized process, including 5-stage washing in an automated chemical feed and pH controlled system. We expertly powder coat materials such as galvanized steel, stainless steel, aluminum, and galvaneal in a host of color options with custom color matching available. We offer coating with polyester, epoxy, and hybrid powders, with multiple coat finishes including rust inhibiting, anti-microbial, clear coating, and textured coatings to name a few. Coatings are cured in ovens reaching 400°F.

We can accommodate parts on our conveyorized systems up to 32" wide x 6' high x 14' long, with a weight capacity of 75 pounds per hook. Our conveyors move at speeds of 21 ft/min, enabling us to achieve extremely tight turnaround times of 24 to 72 hours. RayPaul Coating's batch oven system can handle parts 8' wide x 10' high x 30' long, weighing up to 3000 lbs. We specialize in small quantity to large production runs, with prototyping available. Quality is serious to us, and we conduct vigorous in-process testing for curing, adhesion, and hardness. We also offer to document all QC procedures for our clients. Our procedures and products meet stringent standards set by ASTM and AAMA. To learn more about our powder coating services, as well as our other capabilities such as assembly, warehousing, and kitting, see the chart below or contact us directly.

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Contract Powder Coating Capabilities

Powder Coating
Polyester
Epoxy
Hybrid
Substrate
Cold Rolled Steel
Aluminum
Hot Rolled Steel, P & O
Galvanized Steel
Galvaneal
Stainless Steel
Colors
Black
White
Silver
Gray
Orange
Yellow
Green
Red
Blue
RAL Colors
Custom Matching
Coating Characteristics
Smooth
Textured
Anti-Microbial
Clear Coating
Rust Inhibiting
U V Protectant
Hi Gloss
Matte
Pre-Coating Preparation
5 Stage Washing
Customized Cleaning Process
Automatic Chemical Feed
PH Control System
Etching
Washing
Cleaning
Rinse
Dry Off
Equipment Capabilities
Fully Automated
Reciprocating Gun Movers
Powder Reclaim Capabilities
Large Coating Fixture Inventory
Automatic and Manual Nordson and Wagner Application Equipment
Application Process
Spray
Automatic Guns
Touch Up Guns
Curing Method
Industrial Dry off and Curing Ovens
Curing Temperature
Up to 400 °F
Conveyor Speed
Up to 21 ft/min
Part Length
Conveyorized system - Up to 14 ft.
Batch System - up to 30 ft.
Part Width
Conveyorized System - Up to 32 in.
Batch System - Up to 8 ft.
Part Height
Conveyorized System - Up to 6 ft.
Batch System - up to 10 ft.
Part Weight
Conveyorized - Up to 75 lb. (per hook)
Batch - 3000 lb.
Inspection
In-Process Quality Inspection
Testing
Mil Thickness
Cure
Adhesion
Hardness
Salt Spray (3,000 hour)
Quality
Statistical Process Control (SPC)
NIST Standards
Documentation
Standard Operation Quality Procedures
Computer Generated SQC
PPAP
Additional Services
Masking
Custom / Special Packing
Assembly
Kitting
Warehousing
Weight Counting
Customer Process Development
Multiple Vendor / Direct Production Supply
Production Volume
Small Quantity to Large Production Runs
Prototypes
First Article
Typical Lead Time
Conveyorized - 24 to 72 hours
Batch - 48 to 96 hours
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Additional Information

Industry Focus
Appliance
Architectural
Automotive
Commercial
Construction
Consumer
Display
Electrical
Expanded Metal
Fence & Rail
Fitness
Home Décor
Industrial
Lawn & Farm Equipment
Lighting
Material Handling
Medical
Office Equipment
Window & Door
Intended Application
Convention & Conference Chairs
Enclosures & Sun Rooms
Heavy Equipment
Light to Heavy Industrial Component Parts
Metal Stampings
Outdoor Furniture - Aluminum & Wrought Iron
Wire & Tubular Display Fixtures
Carts & Racks
Sports Equipment
Electrical Cabinets
Industry Standards
AAMA
ASTM D 1186 (Thickness)
ASTM D 4752 (Cure)
ASTM D 3359 (Adhesion)
ASTM D 3363 (Hardness)
ASTM B117 (Salt Spray)
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